- SeaDooSportBoats.com
- → Viewing Profile: Posts: wayne99
Community Stats
- Group Members
- Active Posts 25
- Profile Views 7,086
- Member Title Novice
- Age Age Unknown
- Birthday Birthday Unknown
-
Gender
Not Telling
Previous Fields
-
Year of DOO
2000
-
Model of DOO
Challenger 2000
-
Engine in DOO
Mercury Mē Jet Drive 240 EFI
-
Hours on DOO
95
-
Real Name
Wayne
-
City
Langdon
-
State or Province
Alberta
- Website URL http://
User Tools
Friends
wayne99 hasn't added any friends yet.
Latest Visitors
Posts I've Made
In Topic: Jet Pump problems
11 November 2008 - 01:35 AM
It's been a slow go. Thanks for everyone's help.
Got the 6 tine grate. Filed the banged up leading edge of the impeller and tried it out. No change.
I then ordered a Solas impeller and purchased the expensive removal tool which cost be about $100 with shipping and US conversion ! Took the jet apart. It is actually very easy to remove. The steering nozzle and reverse gate come off in one piece. I originally thought that all had to come apart ! One problem though... My bolts were very hard to take off because the previous owner used the boat primarily in salt water. Anyways one of the long bolts that goes into the wear ring housing broke off ! I had to drill it out which sucks because now I have to tap out a larger hole and use a larger bolt. The wear ring has 2 small gouges but other then that it looks pretty decent. There was about 0.013 gap on the old impeller when I lifted the impeller to one side. (It had some play) The new Solas impeller is much tighter and there is not much play. It appears that my old impeller was shaved away evenly?? I was expecting more dings considering it was rocks that went through and caused my sudden loss of power.
One more thing I should mention is my stator was dinged up huge ! I've filed down all of the edges and it looks much better now. I'm wondering if that was more my problem all along. It makes sense to me because the water has to be pushed through it and if it was slow on the take off and still hit my top end I think those dings had a play in my performance. This is my first Merc Jet so I don't know what to look for. I am a PWC guy and 90% of the time you simply replaced a plastic wear ring.
I hope to try it out soon before our lakes freeze up here ! If it still gives me trouble I will buy a new stator. I have a feeling it is going to work fine. I would have no trouble doing this job again now that I've done it once. One suggestion I have is if you have a nasty coroded bolt use a torch and heat it up so you don't have the headache of having to drill out a bolt. Do not apply huge pressure because the sucker will break and you will be cussing !
Wayne
In Topic: Jet Pump problems
05 October 2008 - 07:35 PM
Here is an update:
Changed over my grate to a 6 tine. Took the old hinged grate and gave it a boot to the garbage can ! While I had it off I filed the edges of my impeller fairly smooth. Looks like a few rocks have gone through it in it's day. The housing had one minor scratch but nothing major at all. I tried it out the other day and it did not help at all. My hole shot is horrible but I still have top end. Again this all happened when I ate some rocks and had to wedge one out of the impeller this summer. After the rock came out I lost hole shot power big time.
I pulled apart my pump today and I can move my impeller quite a bit within the housing yet the housing appears to be fine with no gouges. At this point I am wondering if it just an impeller ? Looks like it takes one hell of a socket to get it off ! Also the pump itself had excellent oil that was still green so I am guessing the bearings are fine. But the edges of the turbine on the pump itself (Stator I think is the name) are banged up a fair amount.
Maybe what I should do is post a video of everthing so you can help me so I know what to order. Everything I look at seems to be not too bad as I have a lot of exp. with pumps on PWC's. The only thing I did not like was the play between the housing and the impeller and of course you can't buy a wear ring for $40.
Thanks,
Wayne
In Topic: Jet Pump problems
28 August 2008 - 10:38 PM
Do I dare tackle this or take it to a dealer ? I would love to be able to buy a Solas and do this job myself. You kill a prop on an I/O and in 10 minutes you can install a new one. This is frustrating but also a learning experience on these stupid hydro weed eating grates ! They don't even eat weeds anyways !
Thanks,
Wayne
In Topic: Jet Pump problems
28 August 2008 - 06:54 PM
Thanks,
Wayne
Wayne,
What the heck are you doing still using the stock "hydro-surge" grate? You should defineltly replace that as soon as possible with a fixed grate (6 tine). The hydro-surge ("hydro-suck" as it is called on some forums) (OEM) grate is very prone to break off the tines and then they get sucked into the prop and will cause major major $$$$$$ damage.
In Topic: Jet Pump problems
25 August 2008 - 06:44 PM
By no way an expert here, but you probably damage the leading edge of the impeller. Which means that you are cavitating at lower speeds because it is having to pull and "cut" the water more with the leading edge of the impeller. I would suggest having the impeller looked at by a professional. Or at least, pull it out and "sharpen" the leading edge, and buff the rest of it to remove any little scratches. Good Luck
OK I've pulled off many a pumps off of PWC's but never on a jetboat. Has anyone out there done this before ? Do I need any special tools ? Do I need to order parts like seals ?
Thanks,
Wayne
- SeaDooSportBoats.com
- → Viewing Profile: Posts: wayne99